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EQ352, Manure Management in Hoop Structures

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Manure Management in Hoop Structures

Charles Fulhage
Agricultural Engineering Extension

Hoop structures for raising swine offer an alternative to managing manure in the traditional liquid form. Some producers are willing to provide the increased labor and management required for a hoop structure so that manure can be handled as a solid. Advantages of handling manure as a solid include the following:

  • Bedding availability on the farm
  • Less odor than with liquid manure systems
  • Less risk of runoff or "spills" than with liquid manure systems

Disadvantages of handling manure as a solid include the following:

  • Large amounts of bedding required
  • Labor required to handle bedding and manure
  • Bedding costs, if bedding must be purchased

Bedding considerations

Bedding is a key item in the successful operation and management of swine hoop structures, especially during the winter. Enough bedding should be used to keep the bedding pack relatively dry. Pigs will usually establish a dunging area in a portion of the structure, and extra bedding may be required in this area to keep it from becoming excessively wet and sloppy. It is recommended that accumulated manure and bedding be removed from the hoop structure after each group of finishing swine. Typical practices are to place about 15 percent of the total bedding used for each group of pigs into the structure when the group is started. About 5 to 6 percent of the total is then added weekly (for about 15 weeks) to maintain dry bedding.

Bedding materials and amounts

Almost any dry organic material that is capable of absorbing moisture can be used as bedding in hoop structures. Typical bedding materials include cornstalks, straw, fescue hay, sawdust and wood shavings. Bedding originating from wood product residue (sawdust, shavings) should be used with caution due to the possibility of transmitting avian tuberculosis from bedding to pigs. The avian tuberculosis organism accumulates in the bark and wood, through contact with birds, during the life of the tree and persists through processing of the wood to sawdust or shavings. Hence, these wood products should go through a heat process (as with kiln-dried lumber), or be aged a minimum of two years to reduce the risk of avian tuberculosis. The use of "green" sawdust or shavings from fresh-cut trees should be avoided.

The amount of bedding needed depends on such factors as season of the year, management characteristics and climatic conditions. Bedding required during the summer is typically one-half to two-thirds of that required during the winter. Table 1 suggests bedding use rates for hoop structures.

Large round bales of poor-quality hay or stalks are often used for bedding. If bales weigh about 1,000 pounds, then about one-fifth of a bale will be needed for every pig marketed (assuming 200 pounds bedding per pig), or about one bale for every five pigs marketed. More may be used in winter and less in the summer. At this rate, a 200-head hoop structure for finishing swine (turning 2.7 groups of pigs per year) would require about 100 to 110 bales of bedding annually. It is important to ensure availability of sufficient bedding material when using hoop structures to grow swine.

Table 1
Bedding use rates for hoop structures (pounds bedding per pig marketed).

Shredded corn stalks

  • Average 200 pounds per pig
  • Summer 125 to 150 pounds per pig
  • Winter 200 to 250 pounds per pig

Corn cobs

  • Average 240 pounds per pig
  • Summer150 to 180 pounds per pig
  • Winter 240 to 300 pounds per pig

Barley straw

  • Average 240 pounds per pig
  • Summer 150 to 180 pounds per pig
  • Winter 240 to 300 pounds per pig

Oat straw

  • Average 180 pounds per pig
  • Summer 110 to 135 pounds per pig
  • Winter 180 to 225 pounds per pig

Wheat straw

  • Average 225 pounds per pig
  • Summer 140 to 170 pounds per pig
  • Winter 225 to 285 pounds per pig

Sawdust (hardwood)

  • Average 335 pounds per pig
  • Summer 210 to 250 pounds per pig
  • Winter 335 to 415 pounds per pig

Sawdust (pine)

  • Average 200 pounds per pig
  • Summer 125 to 150 pounds per pig
  • Winter200 to 250 pounds per pig

Wood shavings (hardwood)

  • Average 335 pounds per pig
  • Summer 210 to 250 pounds per pig
  • Winter 335 to 415 pounds per pig

Wood shavings (pine)

  • Average250 pounds per pig
  • Summer 155 to 190 pounds per pig
  • Winter 250 to 315 pounds per pig
Adapted from MWPS AED 41, Hoop Structures for Grow-Finish Swine.

Bedding management

Typical bedding management recommendations suggest placing five to eight large bales of bedding material in the hoop structure when beginning a new group of pigs (180 to 200 head). Additional bedding is added at the rate of about two bales per week, or as needed to keep the bedded pack at the desired moisture content. Bales should be unrolled for the initial bedding application to acquaint the pigs with the bedding material and provide an even distribution of bedding within the structure. In subsequent additions, the bales may not need to be unrolled, but are simply placed in the areas where bedding additions are needed. The general activity of the pigs is then sufficient to spread the bales as bedding. Strings must be removed from the bales to prevent ingesting or entanglement by the animals. Although poor-quality hay or stalks can be used as bedding, care should be taken to maintain the dry matter and absorbency characteristics of the material. Bales stored outside for long periods of time, especially over the summer, tend to lose dry matter and "bedding quality" and become less suitable for use in hoop structures.

Manure and bedding

The amount of manure and bedding that will accumulate in a hoop structure is an important consideration. Equipment requirements, time and labor requirements, and ultimate disposition of the manure/bedding mixture depend on the amount generated. The accumulation of manure and bedding in a hoop structure depends on a number of factors. Under certain conditions, some composting may take place in the manure/bedding mixture, and this process tends to reduce the volume of manure and bedding. In cold or wet weather, more bedding is used and the volume increases at a faster rate.

In Iowa studies, the average accumulation of manure and bedding in hoop structures was about 0.3 ton per pig during the summer, and 0.6 ton per pig in the winter. Hence, a hoop structure housing 200 pigs might be expected to contain about 60 tons of manure and bedding at the end of a summer grow out period, and 120 tons at the end of a winter grow out period. Average moisture content of the manure/bedding mixture in the studies was about 60 percent. With an assumed bulk density of 50 pounds per cubic foot for the manure and bedding, a volume of 2,400 cubic feet might be expected in the structure for a summer grow out period, and 4,800 cubic feet for a winter period. If a manure spreader with 200 bushels capacity were used to haul manure from the structure, about 10 trips would be required for the summer period, and 20 trips for the winter period. Successful operation and management of hoop structures requires that appropriate equipment and sufficient labor be available to handle these amounts of manure. Table 2 summarizes these estimates for manure and bedding.

Table 2
Estimated manure and bedding generated by one group of pigs in a 200-head hoop structure.

Tons of manure/bedding

  • Summer 60
  • Winter 120

Cubic feet of manure/bedding

  • Summer 2,400
  • Winter 4,800

Loads with 200 bushel manure spreader

  • Summer 10
  • Winter 20

Management and handling of the manure/bedding mixture at cleanout are additional important considerations. To minimize the risk of disease, prevent excessive accumulation of manure/bedding, and enhance overall sanitation, hoop structures should be cleaned after each group of finishing pigs is moved out. Ideally, the manure should be spread on appropriate fields during the cleanout process. However, since cleanout may be performed two or more times per year, and at varying times during the year, some cleanout events may be performed when land spreading is not possible. Conditions that would prevent immediate land spreading include inclement weather, saturated or frozen ground), and unfavorable crop status on fields designated to receive manure.

When manure cannot be spread immediately during cleanout, stockpiling is necessary. When manure is stockpiled, care should be taken to locate the pile on a well-drained site that is separated from sensitive areas or features such as lakes, streams, wells, sinkholes and property lines. Rain-induced runoff will occur around "open" manure stockpiles. This runoff will contain contaminants that can impair water quality and create pollution issues. Thus, it is important to locate a stockpile where runoff is not likely to adversely affect water quality, and also to minimize the length of time the stockpile exists. If long-term stockpiling is anticipated, covering the pile may be necessary to minimize contaminated runoff. Some producers consider the use of "stackhouses" or sheds in which manure is stockpiled. This practice eliminates pollution concerns from runoff and gives the operator more flexibility in timing spreading operations.

Manure spreader Front-end or skid steer loader
Manure spreaders should be able to handle stringy, fibrous mixtures of manure and bedding from hoop structures. Front-end or skid steer loaders are necessary for handling bedding and manure in hoop structures.

Equipment and labor

Managing manure and bedding in hoop structures requires different equipment and labor inputs than those used for more conventional swine facilities. If large round bales are used for bedding, a tractor of sufficient size (60 hp or larger recommended), or large skid-steer loader is needed to handle the bales. A three-point hitch bale spear or cradle on the rear of the tractor may be sufficient, however, a similar attachment on a front-end loader facilitates placing the bales in the hoop structure.

Cleanout of a hoop structure requires use of loading equipment appropriate for the manure and bedding. Front-end loaders on tractors, or skid-steer loaders are commonly used. When long hay, straw, or stalks are used as bedding, a grapple fork or tines on the loader bucket may be necessary to break up and remove the bedded pack. Care should be taken not to "dig out" the earthen floor of the facility. Manure from hoop structures is usually hauled and spread with conventional beater-type manure spreaders. Long fibers in the bedding may tend to accumulate and wrap around the beaters on the manure spreader. A spreader design with the ability to cut or shred long fibers will reduce this tendency. For a given number and size of hoop structures, spreader size determines the number of loads or trips necessary to clean out a facility. Available time for cleanout and hauling manure should be considered in selecting the size of spreader to be used.

Hoop structures may require more labor on a "per-pig" basis than more conventional confinement facilities. Survey studies in Iowa suggest that labor requirements for hoop structures are in the range of 0.2 to 0.3 hour per pig. About half of this time is associated with bedding and cleaning out the facility. Using these figures, a producer might expect to provide 20 to 30 hours of labor per turn of pigs in a 200-head hoop structure for bedding and cleanout activities. This estimate does not include time spent baling bedding material or time spent hauling manure away from the facility.

Nutrient considerations

When manure is cleaned from a hoop structure it should be spread on land in such a manner that crops can use the nutrients and the potential for adverse environmental effects is minimized. As with other manure, the fertilizer nutrients of primary interest are nitrogen, phosphorus and potassium. The concentration of manure nutrients in a hoop structure is usually highly variable and depends on such factors as amount of bedding used and dunging patterns within the building. Mixing the manure in a stockpiling or composting operation would reduce this variability and make nutrient concentrations more uniform. Since relatively large amounts of bedding are used in hoop structures, the resulting manure has a high carbon/nitrogen ratio. This condition can lead to nitrogen immobilization and crop stress if the manure is spread during or immediately before the growing season. Again, stockpiling or composting the manure before field spreading will reduce these effects.

Manure nitrogen excreted in a hoop structure is subject to some volatilization and loss to the atmosphere. Phosphorus and potassium are not subject to volatilization, and most of that excreted will be present in the manure cleaned from the facility. When large amounts of bedding are used, and dunging patterns are not evenly distributed, the amount of manure nutrients is highly variable within the structure. Table 3 shows estimates of the manure nutrients produced by one turn of pigs in a 200-head hoop structure. Nutrients contributed by the bedding are small in comparison to nutrients contributed by manure, but are included in the estimates.

Table 3
Estimated manure nutrients produced by one group of pigs in a 200-head hoop structure.

Nitrogen

  • 2,100 pounds
  • Estimated concentration, 18 to 35 pounds per ton

P2O5

  • 1,200 pounds
  • Estimated concentration, 10 to 20 pounds per ton

K2O

  • 1,400 pounds
  • Estimated concentration, 12 to 23 pounds per ton
Manure nutrient data taken from MWPS18 Section 1, Manure Characteristics.

No nutrient losses were assumed in the estimated values in Table 3, and thus the values may be considered an upper bound for nutrients available at cleanout. Nitrogen is subject to volatilization and loss in the hoop structure as well as loss in subsequent stockpiling, composting and field spreading. These losses depend on many factors and are difficult to predict. Laboratory tests of manure nutrients should be obtained so that more accurate information is available.

Example

A hoop structure complex of four buildings housing 200 finishing pigs each is planned. Average weight per pig in the structures is 150 pounds, and each structure will turn 2.5 groups of pigs per year. A 200-bushel manure spreader will be used to haul manure and bedding from the structures, and round-trip time for loading, travel and unloading the spreader is estimated at 45 minutes. Use the information in this publication to estimate the following.

  • Amount of bedding needed annually. Assume large round bales (cornstalks) of 1000 pounds average weight will be used.
    From Table 1, average bedding use is 200 pounds per pig marketed.
    200 pigs/turn-building x 4 buildings x 2.5 turns per year x 200 pounds per pig x 1 bale per 1000 pounds = 400 large round bales of cornstalks
  • Weight of manure and bedding produced annually.
    From Table 2, assume that average manure/bedding produced in the hoop structures will be about 90 tons per group of pigs.
    4 buildings x 2.5 turns per building x 90 tons/turn = 900 tons of manure/bedding
  • Volume of manure and bedding produced annually.
    From Table 2, assume average manure/bedding volume produced by each group of pigs is 3,600 cubic feet.
    4 buildings x 2.5 turns per building x 3,600 cubic feet/turn = 36,000 cubic feet of manure/bedding
  • Number of spreader loads required to clean buildings annually.
    36,000 cubic feet x 0.8 bushel per cubic feet x 1 load/200 bushels = 144 loads
  • Time required to clean, haul, and spread manure/bedding annually.
    144 loads x 0.75 hour per load = 108 hours = about fourteen 8-hour days
  • Number of acres required for land spreading if manure is spread at the rate of 150 pounds nitrogen per acre.
    From Table 3, estimated nitrogen produced is 2,100 pounds per group of pigs.
    4 buildings x 2.5 turns per building x 2,100 pounds N/turn x 1 acre/150 pounds N = 140 acres
    This calculation assumes no loss of nitrogen. If 50 percent of the excreted nitrogen were lost or unavailable to plants, then only 70 acres would be required.
  • Number of acres required for land spreading if manure is spread at the rate of 50 pounds P2O5 per acre.
    From Table 3, estimated P2O5 produced is 1,200 pounds per group of pigs.
    4 buildings x 2.5 turns per building x 1,200 pounds P2O5 /turn x 1 acre/50 pounds P2O5 = 240 acres

For further information

  • Harmon, J. D., and M. Honeyman. 1998. Hoop Structures — Research on Performance and Operation. Agricultural and Biosystems Engineering, Iowa State University, Ames.
  • Duffy, M., and M. Honeyman. 1998. Labor Requirements for Market Swine Produced in Hoop Structures. ASL-R1685. Leopold Center for Sustainable Agriculture, Ames, Iowa.
  • Richard, T., J. Harmon, M. Honeyman, and J. Creswell. 1998. Hoop Structure Bedding Use, Labor, Bedding Pack Temperature, Manure Nutrient Content, and Nitrogen Leaching Potential. ASL-R1499. Leopold Center for Sustainable Agriculture, Ames, Iowa.
  • Richard, T., and S. Smits. 1998. Management of Bedded-Pack Manure from Swine Hoop Structures. Paper number 984127. American Society of Agricultural Engineers, St. Joseph, Mich.
  • USDA-Natural Resources Conservation Service. 1992. Agricultural Waste Management Field Handbook, Part 651. USDA-NRCS, Washington, D.C.
  • National Research Council. 1972. United States — Canadian Tables of Feed Composition. Publication 1684. , Washington, D.C.: National Academy Press.

EQ352, new May 2003


EQ352 Manure Management in Hoop Structures | University of Missouri Extension